Pharmaceutical Freeze Dryer
Your Professional Pharmaceutical Freeze Dryer Supplier
Zhejiang Kassel Machinery Co., Ltd., located in Zhejiang Province, China, covers an area of 33 acres, with a factory space of more than 30,000 square meters. The company has over ten years of experience in design, manufacturing, management, and sales, ensuring that its products feature energy efficiency, high performance, resistance to both high and low temperatures, high precision, high power, high flow rates, and specialized temperature control capabilities. In addition, the company can customize dedicated temperature control systems to meet the specific needs of its corporate clients.
Pharmaceutical freeze dryer, works by removing moisture from the product through a process called sublimation, which converts solid ice directly to vapor without passing through the liquid phase. The process preserves the natural properties and activity of the product while extending its shelf life. Pharmaceutical freeze dryers come in different sizes and models, each with unique capabilities and features such as high vacuum pressure and advanced control systems. They are widely used in pharmaceutical and biotech industries for producing injectable drugs, vaccines, and diagnostic reagents, among others. They have revolutionized the pharmaceutical industry by making it possible to store and transport temperature-sensitive drugs long distances without compromising their efficacy.
Why choose us
Certifications
The company complies with the ISO 9001 International Quality Management System and ISO 14001 International Environmental Management System standards, providing a strong guarantee of high product quality.
Sales Market
Our products are exported to the United States, Australia, Poland, Mexico, India, Thailand, Chile, Malaysia, and other countries.
Our Services
1.We provide users with a full range of professional training, including equipment installation, operation, and maintenance.
2.We offer long-term, free technical consulting on product performance, usage, and maintenance.
Technology Parameter
|
Drying area(m2) |
0.5 |
10 |
20 |
50 |
100 |
150 |
200 |
275 |
|
Mean dehydrating amount (kg/h) |
5-6 |
100 |
200 |
500 |
1000 |
1500 |
200 |
2750 |
|
Size of material tray(m) |
310×540×30 |
745×635×30 |
435×555×30 |
540×635×30 |
||||
|
Number of material tray (pcs) |
3 |
21 |
80 |
144 |
288 |
480 |
576 |
792 |
|
Size of pot(M) |
1.5×1.6×1.6 |
φ1.4×2.1 |
φ1.8×2.4 |
φ2.4×4.8 |
φ2.4×8.9 |
φ2.4×12.8 |
φ2.4×16.6 |
φ2.4×21.9 |
|
Operation vacuum(pa) |
13.3~200 |
26.6~200 |
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|
Heating plate T(°C) |
Normal temperature~+120°C |
|||||||
|
Electric heating(Kw) |
2 |
21 |
40 |
|||||
|
Steam consumption(Kg/h 0.7Mpa) |
140 |
270 |
450 |
540 |
750 |
|||
|
Cold load consumption(Kw) |
1.5 |
21.6 |
36 |
90 |
180 |
280 |
360 |
490 |
|
Installed power(Kw) |
6.5 |
55.8 |
104.5 |
41.2 |
69.7 |
92.5 |
117.5 |
125.5 |
Shelf is made with unique patent technology, high pressure resistance, high evenness and good temperature uniformity
The freeze-drying curve optimization and control technology, it can control the cooling rate in the pre-freezing stage, and control the heating rate and current segment vacuum degree at the stage of sublimation drying.
High water capture ability and high drying efficiency
Unique double sealing technology , mobile and fixed type double sealing device for chamber door,
Sterilizing for fixed silicone rubber during steam sterilization
In the process of drying, the vacuum degree is adjusted to avoid foaming of special substances, and the efficiency of drying is improved.
Industrial embedded touch screen ,special modularization controller, the system is stable and reliable,and control precision is high.
The professional design of LYO-CONTROL control system can save many process formulations.User can adjust the process in real time, and improve process optimization rate.
Flexible manual + automatic control mode, manual mode used to explore the process, automatic mode for batch production
Control system with powerful functions can record and store operation data, curves and alarm records for upto ten years, and improve the traceability of products. At the same time, it is convenient for observation,operation and fault diagnosis.
The user level and password can be set, the operation management can be divided and GMP related requirements can be met.
Non - standard customization can be made according to user requirements
Scope of application
Used in pharmaceutical industry . Not only suitable for products in bulk (in liquid, solid ,paste state,etc) , also suitable for product in vials. Filling liquid into vial, put on rubber stopper half closed, freezing and drying process will be finished inside drying chamber. After drying, completely close the vial by turn on stoppering system.It can avoid secondary pollution and re adsorb water, and easy to preserve for a long time.
Options
Eutectic point test
CIP system
SIP system
Exhaust filter for pump
PC and control software, to control freeze dryer by PC, save and print freeze drying data
LOGISTICS SERVICES
Sea, land and air are all supported.
Certificates
FAQ
As one of the leading pharmaceutical freeze dryer manufacturers and suppliers in China, we warmly welcome you to buy discount pharmaceutical freeze dryer from our factory. For pricelist, contact us now.
