Products
Industrial Freeze Dryer Machine for Small Business
•Patentedgasdiversiontechnology,condenserhasstrongicecapture ability. •Internationalfamousbrandofdouble-stagerotaryvanevacuumpump,fastpumpingspeed,toachievehigherlevelofvacuumdegree. •Internationalfamousbrandofcompressor,doublestagerefrigerationhighefficiencyandenergysaving,longservicelife,lownoise. •Patentedtechnologycontrollingofbaffletemperature,hightemperature controlprecision,uniformdryingeffect. •Flexiblemanual+automaticcontrolmode,manualforexploringprocess, automaticformassproduction. •Real-timealarmdisplayandhistoricalalarmqueryfunction,convenient faultdiagnosisandequipmentmaintenance. •Vacuumadjustmentiscarriedoutduringdryingoperationtoavoid foamingofspecialsubstancesandblowingbottles,thusimprovingdrying efficiency. •Cansetuserlevelandpassword,decentralizedoperationmanagement.
Features
Features：
1. Pre-freezing and drying are two separated structures, which is able to freezeand dry at the same time. This can improve the efficiency of freeze-dryingand shorten the time of freeze-drying.
2.Aerospace grade aluminum alloy partition material, double-sided radiationheating, radiation rate of more than 90%, good temperature uniformity.
3.High efficiency mixed refrigerant medium, low freezing point and high boilingpoint, high heat transfer efficiency, long service life.
4.The drying curve optimization control algorithm can control the heating rateand vacuum degree value of the products in the drying stage.
5.Patented gas diversion design and control technology, strong water captureability, high drying efficiency.
6.Flexible manual + automatic control mode, manual for exploring process,automatic for mass production.
7.Accurate sensor calibration function to ensure the accuracy of processparameters in long-term use.
8.Can set user leveland password, decentralized operation management.
9.Accept customization, to meet customers'requirements.
Technical Parameters
|
KFD-5㎡ |
||
|
Construction |
Technical parameters |
Remark |
|
Base Structure |
||
|
Effective area of shelves |
5.0㎡ |
|
|
Input capacity |
Approx: 50kg/batch |
|
|
Maximum condenser frosting capacity |
75Kg/batch |
|
|
Power supply |
380V, 50Hz, 3Phase, 5Wire |
According to customer voltage |
|
Power consumption |
20Kw |
Depends on specific configuration |
|
Cooling Water |
＞10.5T/Hr (T＜32℃, P=0.1-0.15MPa) |
Recyclable |
|
Machine size(L*W*H) |
Approx: 2700*1200*2450mm |
subject to the actual design |
|
Main Structure |
Unity type |
|
|
Weight |
Approx: 3200 Kg |
|
|
Dry Chamber |
||
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Dry Chamber Material |
S30408 |
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|
Dry Chamber Shape and dimension |
Cylinder φ1100*1100 |
|
|
Door lock |
Hand knob lock |
1pcs |
|
Door Open direction |
Right to left |
Decided by customer |
|
Open angle |
＞110° |
|
|
Door material |
S30408 |
|
|
Surfaceness |
Ra≤0.4um |
|
|
Observation window
|
DN200 |
|
|
Door seal |
O-shaped silicone rubber |
|
|
Temperature sensor |
PT100 |
Hot resistance A Level |
|
Shelves |
||
|
Shelf material |
S30408 |
|
|
Shelf Surfaceness |
Ra≤0.4um |
|
|
Shelf quantity.(pcs) |
7+1 layers |
The top layer of the shelves is temperature compensation |
|
Stainless steel tray |
395*445*25/ 1.5mm thickness |
28pcs |
|
Distance between shelves |
70 mm |
|
|
Shelf dimension(L*W*H) |
800×900×15mm |
|
|
Shelf lowest temperature |
-45℃ |
|
|
Shelf highest temperature |
+80℃ |
|
|
Shelf Cooling Rate |
+20~-40℃≤60min |
No-load |
|
Shelf fence |
prevent the tray cross over the shelf |
|
|
Condenser |
||
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Condenser Material |
S30408/ 6mm thickness |
|
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Shape and dimension |
cylinder ￠1100*900 |
|
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Coil pipe material |
S30408 |
|
|
Coil shape |
Circular coil pipe |
|
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Refrigerant |
R404a |
|
|
Condenser lowest temperature |
-65℃ |
|
|
Cooling rate |
+30~-40℃≤30min |
|
|
Defrosting method |
Hot water/ Low pressure steam |
|
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Refrigerating Unit |
||
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Compressor. |
BITZER 16.2Y two-stage compressor |
1set |
|
Refrigerant |
R404a |
|
|
Viewing port (oil level) |
Danfoss |
|
|
Oil separator |
O&F |
1set |
|
Filter for return air |
Emerson |
1set |
|
Oil pressure differential controller |
Danfoss |
1set |
|
Gas-liquid separator |
O&F |
1set |
|
Automatic protective device for pressure |
Danfoss |
|
|
Automatic liquid recycling device |
Danfoss |
|
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High/low pressure vibration absorber |
Hongsen |
|
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Filter for dis-acidifying and drying |
Emerson |
|
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Pressure meter |
JT |
|
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Relay |
Danfoss |
|
|
Safety valve |
CASTEL |
|
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Expansion valve |
Danfoss |
|
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Solenoid valve |
Danfoss |
|
|
Vacuum System |
||
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Vacuum Pump |
BSV 60 2.2KW |
1sets |
|
Roots pump |
BSJ 30L 0.4KW |
1sets |
|
Vacuum solenoid baffle valve |
JYC-JQ40 |
Automatic open or close with vacuum pump |
|
vacuum gauge |
TTR91 |
Leybold |
|
Final vacuum |
≤1Pa |
No-load |
|
Pumping rate |
From the atmospheric pressure dropped to 10 Pa≤45min |
|
|
System leakage rate |
TTR91 |
Leybold |
|
Circulation System |
||
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Pipe material |
S30408 |
|
|
Circulation pump |
GPD 40 Shinhoo |
1set |
|
Thermal fluid |
Silicon oil 5cst@25℃ |
|
|
Heat exchanger |
Sanhua |
1set |
|
Heating rate |
≥1℃/min |
|
|
Heating method |
Electric Heating 9KW |
|
|
Control method |
PID control |
|
|
Control system |
||
|
System Monitoring Software |
TF-CS-V1.0 |
1set |
|
Electric standard |
IEC60204-1 |
|
|
PLC |
SIEMENS CPU ST 20 |
1set |
|
Computer |
LENOVO |
1set |
|
Touch screen |
SIEMENS TP1000 |
1set |
|
Protection class |
IP22 |
1set |
|
UPS power |
SANTAK |
|
|
AC contactor |
SCHNEIDER |
|
|
Air-break |
SCHNEIDER |
|
|
KFD-5㎡ |
||
|
Construction |
Technical parameters |
Remark |
|
Base Structure |
||
|
Effective area of shelves |
5.0㎡ |
|
|
Input capacity |
Approx: 50kg/batch |
|
|
Maximum condenser frosting capacity |
75Kg/batch |
|
|
Power supply |
380V, 50Hz, 3Phase, 5Wire |
According to customer voltage |
|
Power consumption |
20Kw |
Depends on specific configuration |
|
Cooling Water |
＞10.5T/Hr (T＜32℃, P=0.1-0.15MPa) |
Recyclable |
|
Machine size(L*W*H) |
Approx: 2700*1200*2450mm |
subject to the actual design |
|
Main Structure |
Unity type |
|
|
Weight |
Approx: 3200 Kg |
|
|
Dry Chamber |
||
|
Dry Chamber Material |
S30408 |
|
|
Dry Chamber Shape and dimension |
Cylinder φ1100*1100 |
|
|
Door lock |
Hand knob lock |
1pcs |
|
Door Open direction |
Right to left |
Decided by customer |
|
Open angle |
＞110° |
|
|
Door material |
S30408 |
|
|
Surfaceness |
Ra≤0.4um |
|
|
Observation window
|
DN200 |
|
|
Door seal |
O-shaped silicone rubber |
|
|
Temperature sensor |
PT100 |
Hot resistance A Level |
|
Shelves |
||
|
Shelf material |
S30408 |
|
|
Shelf Surfaceness |
Ra≤0.4um |
|
|
Shelf quantity.(pcs) |
7+1 layers |
The top layer of the shelves is temperature compensation |
|
Stainless steel tray |
395*445*25/ 1.5mm thickness |
28pcs |
|
Distance between shelves |
70 mm |
|
|
Shelf dimension(L*W*H) |
800×900×15mm |
|
|
Shelf lowest temperature |
-45℃ |
|
|
Shelf highest temperature |
+80℃ |
|
|
Shelf Cooling Rate |
+20~-40℃≤60min |
No-load |
|
Shelf fence |
prevent the tray cross over the shelf |
|
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